Rapid-air SERVO FEED / RAPID MASTER User Manual

1RAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.comservo fee

10programming procedure (continued)Operator Input Terminal – Programming Procedure – Standard Software MANUAL MODE F1=INCH F2=SINGLE FEED MODE F4=

11programming procedure (continued)Operator Input Terminal – Programming Procedure – Standard SoftwareThe last section to be covered is the ramp/coun

12Every servo feed has an eccentric adjustment screw to adjust the upper roller to be in parallel to the lower roller. The maximum adjustment is .008

13No power indicationNo display on operators consolePower on – no motionNo roll actionMaterial will not enter rollsMaterial will not feedMaterial f

14Material feeds off centerNo automatic cycleServo humFault signal on Pac-Sci is displayedCannot program unit from displayMechanical pilot release st

15The servo motor is flanged mounted and secured with four socket head cap screws. The motor removal has to be done in a sequence as described below.

16(Predefined Variable, Integer, Status Variable, Read-Only)Guidelines - 0 means the drive is not faulted and not enabled, while 8 means the drive is

17Prior to assembly, attention must be given to three points of contact that require an application of Moly-Cote, Lu-briplate or other suitable heavy

18NEVER – Put screwdrivers or foreign materials in feed rolls NEVER – Hold onto material as it is being fed through the servo NEVER – Wear neck

19ALL SALES BY THE COMPANY ARE MADE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS. PLEASE READ.WARRANTY – The Company warrants, for a period of one

2INTRODUCTION ...

20Rapid-Master/106 Servo CTL

211) Secure the die set to the bolster plate.2) The piston adjustment sleeve (item #1), establishes the stroke to a maximum of .50 inches wh

22Electrical Schematic

23Keypad** Keypad shown with all options . Left 2 rows may vary depending on options purchased.

24100 Series Rapid Master – SC953 Servo Wiring Diagram

25Inter-Connect Wiring Diagram

26

3The Rapid Master that you have just re-ceived is fully assembled and ready to be put into production. Due to shipment vibration and handling, the ma

4If you purchased the Servo/Rapid Master combination already mounted on a base then the servo and press were aligned at the factory. A good practice

5Now that your servo/press combina-tion is in place, and the cables have have been attached, you can proceed with testing the unit. The first step is

6A. TAUT STOCK INPUT (J52)TBI-3)This is a normally open contact from a switch or device that monitors the loop of material prior to the servo feed.

7The reset job parameters routing should be used with special caution. We incorporated it as a user function for two reasons.The first reason is if a

8Upon the satisfactory completion of all the tests, you should be ready to load a strip of material into the servo feed.Step number one is to select

9The intent of this section is to familiarize the operator with the program flow and what to expect with every keypress. Each screen on the display wi