Rapid-air STRAIGHTENER and PUSHBUTTON RAPID-ROLL: SC SERIES User Manual

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1
RAPID-AIR CORPORATION
4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925
Phone: (815) 397-2578
• Fax: (815) 398-3887 • Web Site: www.rapidair.com
Straightener and
puShbutton rapid-roll
operating inStructionS
MODELS
SC SERIES
SA3 THROUGH SDX SERIES
(INCLUDES ADJUSTABLE PLATEN STOCK STRAIGHTENER –
SA3 THROUGH SD. 120VAC, 1PH, 60HZ)
(5-07)
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Summary of Contents

Page 1 - Straightener and

1RAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.comStraighte

Page 2

10MaintenanceUse MOBILE 600W cylinder oil or equivalent. This is a non synthetic oil.Rolls:Although the rolls should be cleaned periodically they nev

Page 3

11MAIN SWITCH ON BUT NOT LIT1. CB tripped. a. Reset CB2. Unit not plugged into main power. a. Plug into main power source.3. No power in incom

Page 4 - Model Width Range per min

12This product should be installed and serviced by a qualified technician, electrician or electrical maintenance personnel familiar with its operation

Page 5

13For a period of one (1) year from date of original purchase Rapid-Air Corporation will repair or replace without charge devices which our examinati

Page 6 - Start up procedure

14Pushbutton Control Straightener - 120 VAC

Page 7

15 21 Pushbutton Control Straighteners - 2 and 3HP

Page 8

16 22 Gear Head Assembly - P1V

Page 9 - Entrance Guide Roll Block

17Gear Head Assembly - P1V 23

Page 10 - Maintenance

18SA3 Straightener Head Assembly 5 120 65936475 SCREW, SHCS 3/8-16x4-3/4 2 1 119 63130375 PLUG, PIPE 3 2 118 63130125 PLUG, PIPE 2 1

Page 11

19SA3 Straightener Head Assembly

Page 12 - Plug In Horsepower Resistor

2Platen Adjustment Bulletin ... pg

Page 13

20SA3 Straightener Head Assembly

Page 14

21 28 SB4 Straightener Head Assembly

Page 15

22SB4 Straightener Head Assembly 29

Page 16 - Gear Head Assembly - P1V

23 BILL OF MATERIAL PAGE 1 SB4 STNR HEAD ASSY 0-700 1PM ASM #26400029ITM PART # QTY DESCRIPTION123456789101112131415161718192021222324252627

Page 17

24 BILL OF MATERIAL PAGE 2 SB4 STNR HEAD ASSY 0-700 1PM ASM #26400029ITM PART # QTY DESCRIPTION555657585960616263646566676869707172737475767

Page 18 - 3 ± 1/64

25 BILL OF MATERIAL PAGE 3 SB4 STNR HEAD ASSY 0-700 1PM ASM #26400029ITM PART # QTY DESCRIPTION109110111112113114115116117118119120121122123

Page 19

26 30 SBX-4 Straightener (Standard Speed) with Pushbutton Controls

Page 20

27SBX-4 Straightener (Standard Speed) with Pushbutton Controls

Page 21

28 32 SBX-4 Straightener (Standard Speed) with Pushbutton Controls

Page 22

29 33 SBX-4 Straightener (Standard Speed) with Pushbutton Controls

Page 23 - BILL OF MATERIAL PAGE 1

3Adjustable PlatenStock Straightenersvs.Straighteners with TraditionalVertical RollAdjustmentCONCEPT: The concept behind a movableplaten containing

Page 24 - ITM PART # QTY DESCRIPTION

30 34 SCX-6 Straightener (Standard Speed) with Pushbutton Controls

Page 25 - BILL OF MATERIAL PAGE 3

31SCX-6 Straightener (Standard Speed) with Pushbutton Controls 35

Page 26

32 36 SCX-6 Straightener (Standard Speed) with Pushbutton Controls

Page 27

33 37 SCX-6 Straightener (Standard Speed) with Pushbutton Controls

Page 28

34 38 SCX-6 Straightener (Standard Speed) with Pushbutton Controls

Page 29

35SCX-6 Straightener (Standard Speed) with Pushbutton Controls 39

Page 30

36SCX-6 Straightener (Standard Speed) with Pushbutton Controls 40

Page 31

37 41 SD-6 Straightener (Standard Speed) with Pushbutton Controls

Page 32

38SD-6 Straightener (Standard Speed) with Pushbutton Controls 42

Page 33

39SD-6 Straightener (Standard Speed) with Pushbutton Controls 43

Page 34

4rapid-air Straightener Model Selection Max Effective Max Material Straightening SpeedModel Width Range per minSA3 3” (76mm) .002” - .030”

Page 35

40SD-6 Straightener (Standard Speed) with Pushbutton Controls 44

Page 36

41SD-6 Straightener (Standard Speed) with Pushbutton Controls

Page 37

42SD-6 Straightener (Standard Speed) with Pushbutton Controls 46

Page 38

43SD-6 Straightener (Standard Speed) with Pushbutton Controls

Page 39

44Typical Stamping Layout

Page 40

5The main control unit is located behind the pushbutton cover. Here is an illustration of the layout of the control panel. This diagram lists all the

Page 41

6The main pushbutton control box is mounted on the top of the straight-ener frame. Located on the face of the console are eleven pushbuttons, one dis

Page 42

7Eight different loop sensing arm operating positions can be selected during set-up. The material thickness determines the dancer arm rest position.

Page 43

8JOG SPEED AND DANCER SET-UPThe straightener was shipped with the dancer arm set up for its correct position so the only thing that has to be reset w

Page 44 - Typical Stamping Layout

9Curve Up/Down Adjustment Some applications have dies that can-not accept anything but flat stock and other dies run better with the ma-terial curving

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